Hydroabrasive equipment
High quality surface treatment
Hydropneumatic abrasive treatment (cleaning) occurs due to the slurry jet accelerated by compressed air hitting the material surface. The slurry jet consists of water with abrasive particles and surfactants.
"VGP-SpecTech" LLC is a manufacturer of equipment for hydroabrasive processing, which allows to adapt serial models to the needs of the customer.
"VGP-SpecTech" LLC is a manufacturer of equipment for hydroabrasive processing, which allows to adapt serial models to the needs of the customer.
Hydroabrasive mobile installation GMU-2
Hydroabrazsive small unit GMK – 1 (DP, RP)
Hydroabrasive habitat unit GOK-3
Hydroabrasive mobile installation GMU - 1
Hydroabrasive medium unit GSK -1 (DP,RP)
Hydroabrasive habitat unit GOK - 4
Hydroabrasive pipe installation GTU - 1
Water jet pumping unit GMK-1P
Hydroabrasive mobile installation GMU-2
The mobile unit body is mounted on a wheel base for easy movement of the unit to the work place.
The tank of the installation contains abrasive with water, which is fed to the monitor, where it is accelerated by compressed air. The abrasive can be added to the installation during operation. Cleaning (processing) is performed by smooth movements of the monitor, which is directed at an angle to the surface to be treated.
Principle of operation – ejector
The installation is intended:
Specifications:
The mobile unit provides:
The tank of the installation contains abrasive with water, which is fed to the monitor, where it is accelerated by compressed air. The abrasive can be added to the installation during operation. Cleaning (processing) is performed by smooth movements of the monitor, which is directed at an angle to the surface to be treated.
Principle of operation – ejector
The installation is intended:
- for cleaning treatment of various surfaces outside of work premises on the street
- for cleaning various surfaces in specially prepared boxes
Specifications:
- productivity - m2/hour – 2-15
- level of cleaning – Sa3
- roughness, Ra – 5-1,6
- air pressure, MPa – 0,30,6
- air consumption, m3/min – 4-5
- dimensions: L*W*H, mm - 740*750*130
The mobile unit provides:
- cleaning the facades of buildings and structures from various inscriptions, graffiti, etc.
- cleaning from contamination of parts and assemblies outside the workshop surface
- preparation for coating
- removing the oxide film before welding
Hydroabrasive small unit GMK-1 (DP, DR)
The unit body is made of high quality polypropylene and is mounted on a support frame.
The installation works in a closed loop. In the lower part of the body - a truncated pyramid, there is a pulp feed unit for the monitor. In the monitor, the pulp is dispersed with compressed air. Cleaning process is carried out by the action of a hydropneumatic jet on the treated surface.
The installation includes the installation itself, an air purification system and a water purification system for closed-loop operation. If necessary, the unit is equipped with a turntable.
Principle of operation – ejector
Additional modifications:
The installation is intended:
Specifications:
The installation works in a closed loop. In the lower part of the body - a truncated pyramid, there is a pulp feed unit for the monitor. In the monitor, the pulp is dispersed with compressed air. Cleaning process is carried out by the action of a hydropneumatic jet on the treated surface.
The installation includes the installation itself, an air purification system and a water purification system for closed-loop operation. If necessary, the unit is equipped with a turntable.
Principle of operation – ejector
Additional modifications:
- DP - direct pumping of abrasive slurry
- RP - reverse pumping of abrasive slurry
The installation is intended:
- for processing (cleaning) various surfaces of parts up to one meter long
- for removing a wide range of contaminants from the treated surface, such as carbon deposits, rust, scale, paint, oxide films
- for surface treatment for coating by painting and gluing. When processing by the hydropneumatic abrasive method, a surface with micro-roughness (close to mirror-like) is formed comparing to the common dry sandblasting method
- while using special components (surface hardening occurs on the surface)
- for the treatment of heat-sensitive surfaces
- for gentle surface treatment due to the controlled feed of the abrasive mixture
Specifications:
- productivity - m2/hour – 2-15
- level of cleaning – Sa3
- roughness, Ra – 4,5-0,3
- air pressure, MPa – 0,3-0,6
- air consumption, 5 m3/min
- dimensions (without settling tank) LxWxH, mm - 1100x1400x2400 (sizes can be changed by the requirement of customer)
Hydroabrasive habitable unit GOK-3
The unit is made with a recess in relation to the floor level. The chamber body is made of sandwich panels and installed on a foundation. In the lower part of the chamber there are working truncated pyramids, which carry out the function of collecting and recirculating the abrasive. In the truncated pyramids, pulp feed units are installed. The slurry is fed into the monitor and dispersed with compressed air. Cleaning (processing) is carried out by placing the treated surface under a hydro-pneumatic jet. The unit can be made of a pass-through or dead-end type with tracks for a trolley or a monorail.
The unit can be additionally equipped with a second monitor for increased productivity.
The unit includes the installation itself, an air purification system and a water purification system for closed-loop operation.
Principle of operation – ejector
The installation is intended:
Specifications:
The unit can be additionally equipped with a second monitor for increased productivity.
The unit includes the installation itself, an air purification system and a water purification system for closed-loop operation.
Principle of operation – ejector
The installation is intended:
- For processing (cleaning) of different surfaces of big parts
Specifications:
- productivity - m2/hour – 2-15
- level of cleaning – Sa3
- roughness, Ra – 5-1,6
- air pressure, MPa – 0,3 - 0,6
- air consumption, m3/min – 4-5
- dimensions L*W*H*D, mm – 4600*3100*3500*1000
- cleaning from various contaminants of large parts
- preparation of surfaces of body parts for coating
- removing the oxide film before welding
Hydroabrasive mobile installation GMU-1
The mobile unit body is placed on a wheel base for easy movement of the unit to the work place.
The installation works on a pressure head principle. The tank of the installation contains an abrasive with water, which is supplied under pressure to the monitor, where it is accelerated with compressed air. Cleaning (processing) is performed by smooth movements of the monitor, which is directed at an angle to the surface to be treated.
Working principle - pressure head
The installation is intended:
Specifications:
The installation provides:
The installation works on a pressure head principle. The tank of the installation contains an abrasive with water, which is supplied under pressure to the monitor, where it is accelerated with compressed air. Cleaning (processing) is performed by smooth movements of the monitor, which is directed at an angle to the surface to be treated.
Working principle - pressure head
The installation is intended:
- for cleaning treatment of various surfaces outside of work premises on the street
- for cleaning of various surfaces in specially prepared boxes
Specifications:
- productivity - m2/hour – 2-15
- level of cleaning – Sa3
- roughness, Ra – 5-1,6
- air pressure, MPa – 0,3 - 0,6
- air consumption, m3/min – 4-5
- dimensions: L*W*H, mm – 740*750*1300
The installation provides:
- cleaning the facades of buildings and structures from various pollution of inscriptions, graffiti, etc.
- cleaning from various contamination of parts and assemblies outside the workshop
- surface preparation for coating
- removing the oxide film before welding
Hydroabrasive medium unit GSK-1 (DP,RP)
The unit body is made of plastic and is placed on a support frame.
The installation works in a closed loop. In the lower part of the body - a double truncated pyramid, there is a pulp feed unit. The slurry is fed to the monitor, where it is accelerated by compressed air. Cleaning (processing) is carried out by the action of a hydro-pneumatic jet on the surface to be treated. The unit is equipped with four processing ports.
The chamber can be additionally equipped with a second monitor to increase productivity.
The installation includes the installation itself, an air purification system and a water purification system for closed-loop operation. Roll-out table for installation and removal of workpieces.
Principle of operation – ejector
Additional modifications:
The installation is intended:
Specifications:
The installation provides:
The installation works in a closed loop. In the lower part of the body - a double truncated pyramid, there is a pulp feed unit. The slurry is fed to the monitor, where it is accelerated by compressed air. Cleaning (processing) is carried out by the action of a hydro-pneumatic jet on the surface to be treated. The unit is equipped with four processing ports.
The chamber can be additionally equipped with a second monitor to increase productivity.
The installation includes the installation itself, an air purification system and a water purification system for closed-loop operation. Roll-out table for installation and removal of workpieces.
Principle of operation – ejector
Additional modifications:
- DP - direct pumping of abrasive slurry
- RP - reverse pumping of abrasive slurry
The installation is intended:
- for cleaning surfaces of parts up to two meters long
Specifications:
- productivity (one monitor) - m2/hour – 2-15
- level of cleaning – Sa3
- roughness, Ra – 5-1,6
- air pressure (one monitor), MPa – 0,3 - 0,6
- air consumption (one monitor), m3/min – 4-5
- air consumption (two monitors), m3/min – 8-10
- dimensions L*W*H, mm – 1200*2400*3500
The installation provides:
- cleaning of various contamination of medium-sized parts
- preparation of surfaces of middle parts for coating
- removing the oxide film before welding
Hydroabrasive habitat unit GOK-4
The base of the hydroabrasive chamber has a metal frame in which cones made of polypropylene are placed. The unit body is installed on a foundation.
Principle of operation - ejector
The unit can be used in a special room equipped with a supply and exhaust ventilation system.
GOK - 4 consists of the following main parts:
In the lower part of the chamber, made in the form of a truncated pyramid, pulp feed units are installed. The slurry is fed to the monitor, where it is accelerated by compressed air. Cleaning (processing) is carried out by placing the treated surface under a hydropneumatic jet. The chamber works in a closed loop.
GOK-4 can be additionally equipped with a transfer cart.
GOK-4 includes the installation itself and a water treatment system for closed-loop operation.
The installation is intended:
The installation provides:
Principle of operation - ejector
The unit can be used in a special room equipped with a supply and exhaust ventilation system.
GOK - 4 consists of the following main parts:
- cone with frame, jet pump and filtration system –2 pcs.
- tank for water purification and circulation with a feed pump - 1 pc.
- pneumohydraulic control panel - 1 pc.
- electric control panel - 1 pc.
- monitor - 1 pc.
- connecting wires and sleeves and tubes - 1 set
In the lower part of the chamber, made in the form of a truncated pyramid, pulp feed units are installed. The slurry is fed to the monitor, where it is accelerated by compressed air. Cleaning (processing) is carried out by placing the treated surface under a hydropneumatic jet. The chamber works in a closed loop.
GOK-4 can be additionally equipped with a transfer cart.
GOK-4 includes the installation itself and a water treatment system for closed-loop operation.
The installation is intended:
- for cleaning of different surfaces of big parts
- working area dimensions, mm 3000x 1500
- productivity (one monitor), m2 / hour - 2-15
- loading capacity of the working floor, kg 500
- power consumption (220V / 50Hz), 2 kW
- compressed air consumption, max. 6 m³ / min (at a pressure of 0.7 MPa)
- empty weight of GOK-4 installation, 600 kg
- total water volume, m3 1.5
- cleaning performance, m2 / hour
- one-time loading of abrasive, not less than 300 kg
- purification degree Sa3
- the resulting roughness, Ra 4.5-1.2
- ambient temperature, °C not lower than +10
- unit dimensions L*W*H, mm 4300*2000*2555
The installation provides:
- cleaning from various contaminants of large parts
- preparation of surfaces of body parts for coating
- matting of sheet surface
- removing the oxide film before welding
Hydroabrasive pipe installation GTU-1
The task of cleaning the inner surface is rather difficult to formalize. We are producers of hydropneumatic abrasive equipment and are ready to develop an installation for your needs.
The unit body is made of plastic and is placed on a support frame.
The installation works as follows:
In the lower part of the body, a truncated pyramid, there is a pulp feed unit, which is fed to the monitor, where it is accelerated by compressed air. Cleaning (processing) is carried out by rotating the pipe and translational movement of the rod with a monitor attached to it. The installation works in a closed loop.
The camera can be additionally equipped with a second monitor to increase productivity.
The installation includes the installation itself, an air purification system and a water purification system for closed-loop operation.
Principle of operation – ejector
The installation is intended:
Specifications:
The installation provides:
The unit body is made of plastic and is placed on a support frame.
The installation works as follows:
In the lower part of the body, a truncated pyramid, there is a pulp feed unit, which is fed to the monitor, where it is accelerated by compressed air. Cleaning (processing) is carried out by rotating the pipe and translational movement of the rod with a monitor attached to it. The installation works in a closed loop.
The camera can be additionally equipped with a second monitor to increase productivity.
The installation includes the installation itself, an air purification system and a water purification system for closed-loop operation.
Principle of operation – ejector
The installation is intended:
- For cleaning the inner surface of pipes with a diameter of 400 mm, a length of 1300 mm
Specifications:
- productivity (one monitor), m2 / hour - 2-10
- cleaning class - Sa3
- roughness, Ra - 5-1.6
- air pressure, MPa - 0.3-0.6
- air consumption (one monitor), m3 / min - 4-5
- air consumption (two monitors), m3 / min - 8-10
- dimensions L*W*H, mm - 1200*2400*1800
The installation provides:
- cleaning the inner surface of the pipe from various contaminants
- preparation of the inner surface of the pipe for coating
Hydroabrasive treatment (cleaning)
Hydropneumatic abrasive cleaning treatment is carried out by a jet of a suspension consisting of water with particles of abrasive material and surfactants, dispersed by compressed air.
The method of hydropneumatic abrasive treatment allows to clean the surface of materials from non-organic and organic impurities, removing coatings, rust, scale and other pollutions.
The photos below show processed parts
The method of hydropneumatic abrasive treatment allows to clean the surface of materials from non-organic and organic impurities, removing coatings, rust, scale and other pollutions.
The photos below show processed parts
Advantages of hydroabrasive treatment:
High productive and ecologically safe
Allows to get the high quality surfaces
The temperature of proceeded surface is stable
Easy regulation of the degree of exposure (delicate processing)
Shows microcracks, micropores, fistulas, what is extremely important in flaw detection
High quality of the surface layer after processing (Sa3 according to GOST R ISO 8501-1-2014)
Good adhesion.
Excellent surface finishing after treatment
Excellent surface finishing after treatment
Lack of repeated corrosion on the treated surface during storage of treated parts in a dry room
Allows processing thin and delicate, polished surfaces and brittle materials
The removal of the main material is less than other processing methods (sandblasting and shot blasting)
Provides hardening of the treated surface, thereby increasing the fatigue strength of the treated parts
Abrasive particles break down many times slower than with sandblasting and last longer due to the damping action of water
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